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How the first compressed sofa was created ?

How many disadvantages of the traditional sofa?

Freight is expensive, poor transport experience, can not enter the elevator, can not go up the stairs, there is any damage is difficult to repair, with a long time aging collapse, once you move, and then like the sofa, you have to put up with the pain of giving up love, either to move to a new home damage is serious, in short, spend the money but also to bear a lot of trouble!

Solve all transportation problems

Because of our innovative technology and design, we can make the sofa factory is components, let customers assemble at home, and the structure and soft body separation, realize all the soft body compression packaging and transportation, the whole 2.2 meters long standard three-person sofa, our packaging volume is only 0.43 cubic meters, just equivalent to the volume of two 50-inch TV. A one-time solution to all the transportation, into the house, elevator, upstairs all the trouble, any household can go into!

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The sofa's soft body, all to be compressed by 20 tons of pressure, vacuum-packed. And when you open the package, all the upholstery can quickly rebound to the working state!

Compared with 20 tons, the pressure you normally sit on it is not worth mentioning. That's why the sofa won't collapse even if you sit on it for a long time.

The inspiration for the core technology comes from the bed and mattress.

First of all, the structure of the bed, load-bearing requirements are higher than the sofa, not only the entire weight of the person are pressed on the bed, but also add the weight of the mattress and the impact of human activities in bed.

But the structure of the bed is assembled, the structure of the bed is fixed with metal angle yards and bolts

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This proves one thing, the assembled structure has no problem bearing the weight.

The next step was to compress the mattress, and we found that the volume of the mattress was compressed by more than 85%, and it was still able to spring back up for normal use without affecting the softness and comfort.

This brought an inspiration, there are materials that can simultaneously meet the needs of comfort, but also can withstand high pressure without deformation, rebound.

Encouraged by these two inspirations, a structure can be assembled and the soft body can be compressed sofa is constructed.

Filling material development, soft and comfortable, must be high rebound

We tested almost all the materials of the traditional sofa, ordinary sponge, velvet, pearl cotton, teddy cotton, feathers, lazy sofa foam particles, these after high pressure, completely unable to spring up, like a flat fish.

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Ultimately, only two materials can withstand such a high-pressure test, high rebound sponge and latex!

Although these two materials are a bit expensive, but we have no choice, the sofa is filled with high resilience foam and latex particles!

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At the same time I was surprised to find that the combination of these two materials is very soft and comfortable, both skin-friendly texture, but also enough support, it seems that the original sofa industry does not use these, either because it is not appropriate, or because it is expensive.

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Structural design, sturdy and high precision

Detachable structure design, there are two key difficulties, one is the degree of solidity, the other is the processing accuracy

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When people hear detachable, the first reaction is "Is it strong?". "Therefore, we need to use clever structural stress design and strong enough hardware.

The other is high precision, if we want customers to easily install the product at home, we must achieve 10 times the precision of traditional craftsmanship, otherwise there will be customers who can't screw in the bolts, so most of the fabrics are carved with CNC machine tools, with an error of less than 1mm.

Fabric selection, soft and skin-friendly, but also to carry pressure without wrinkles

Traditional fabrics are either not soft enough or not compression resistant, once compressed, permanent wrinkles will appear.

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Finally we found a suitable fabric. As long as this material has a high enough grammage and is densely woven, it can be both soft and skin-friendly, and at the same time completely wrinkle-free under high pressure.

 

 

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